American Dryer Corp. Gas DSI/HSI/Electric/Steam/Phase 7 with S.A.F.E. D-40 Manuel d'installation

D-40(Gas DSI/HSI/Electric/Steam/Phase 7 with S.A.F.E.)Installation ManualFor replacement parts, contact the reseller from which the dryerwas purchased

6SECTION IISPECIFICATIONSA. SPECIFICATIONS* D-40 reversing dryer available with 3-phase (3ø) 1/2 HP (0.373 kw) motors standard.** Size of piping to d

7NOTE: ADC reserves the right to make changes in specifications at any time without notice orobligation.Specifications

8SECTION IIIINSTALLATION PROCEDURESInstallation should be performed by competent technicians in accordance with local and state codes. In theabsence

9B. LOCATION REQUIREMENTSBefore installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of suchcodes or or

10C. DRYER ENCLOSURE REQUIREMENTSBulkheads and partitions should be made of noncombustible materials and must be located a minimum of12-inches (30.48

11D. FRESH AIR SUPPLY REQUIREMENTSThe D-40 air supply (make-up air) must be given careful consideration to assure proper performance of eachdryer. A

12E. EXHAUST REQUIREMENTSExhaust ductwork should be designed and installed by a qualified professional. Improperly sized ductwork willcreate excessi

13SINGLE DRYER VENTINGIMPORTANT: For exhaust duct runs over 20 feet (6.1 meters) a minimum size of 10-inches (25.4cm) must be used.HORIZONTAL VENTINGW

14VERTICAL VENTINGWhen vertical single 10-inch (25.4 cm) venting is used (refer to Illus. B below), the ductwork from the dryer tothe outside outlet c

15MULTIPLE DRYER (COMMON) VENTINGIf it is not feasible to provide separate exhaust ducts for each dryer, ducts for individual dryers may be channeledi

D-40Retain This Manual In A Safe Place For Future ReferenceAmerican Dryer Corporation products embody advanced concepts in engineering, design, and sa

16HORIZONTAL VENTINGIllus. CVERTICAL VENTINGIllus. D

17IMPORTANT VENTING REMINDERS1. Ductwork size and installation should be done by a qualified professional.2. The dryer must be exhausted to the outdoo

18F. ELECTRICAL INFORMATION1. Electrical RequirementsIt is your responsibility to have ALL electrical connections made by a properly licensed and com

192) Electric Models ONLYALL electrically heated dryers must be connected to the electric service shown on the dryer’sdata label, which is affixed to

20If local codes permit, power to the dryer can be made by the use of a flexible U.L. listed powercord or pigtail (wire size must conform to rating of

215. 3-Phase (3ø) Wiring Connections/HookupThe only electrical input connections to the dryer are the 3-phase (3ø) power leads (L1, L2, L3, andsometim

22CAUTION: The dryer must be grounded. A ground lug has been provided for this purpose.IMPORTANT: A CIRCUIT SERVICING EACH DRYER MUST BE PROVIDED.The

23IMPORTANT: Figures shown are for non-reversing models only. For reversing models contact thefactory.IMPORTANT: The dryer must be connected to the e

24G. GAS INFORMATIONIt is your responsibility to have ALL plumbing connections made by a qualified professional to assure that the gasplumbing instal

252. Technical Gas Dataa. Gas Specifications*Measured at outlet side of gas valve pressure tap when gas valve is on.b. Gas ConnectionsInlet connection

IMPORTANTYOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND THE GASSUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS AREREMOVED FROM THE MA

263. Piping ConnectionsALL components/materials must conform to National Fuel Gas Code Specifications ANSI Z223.1-LATESTEDITION, or in Canada, CAN/CGA

27Consistent gas pressure is essential at ALL gas connections. It is recommended that a 3/4-inch (19.05mm) pipe gas loop be installed in the supply l

28H. STEAM INFORMATIONIt is your responsibility to have ALL plumbing connections made by a qualified professional to assure that thesteam plumbing in

29a. The pressure of the condensate in the steam supply line will cause water hammer and subsequent heatexchanger (steam coil) failure. The steam sup

304. Steam Damper Air System ConnectionsThis dryer is manufactured with a pneumatic (piston) damper system, which requires an external supply ofcompre

315. Steam Damper System OperationThe steam damper, as shown in the illustration below, allows the coil to stay constantly charged eliminatingrepeated

326. Steam Damper Air Piston (Flow Control) Operation AdjustmentDamper operation was tested and adjusted prior to shipping at 80 PSI (5.51 bars). If

33I. PREPARATION FOR OPERATION/START-UPThe following items should be checked before attempting to operate the dryer:1. Read ALL “CAUTION,” “WARNING,”

34J. PREOPERATIONAL TESTSALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational testshould be performe

355. Make a complete operational check of ALL operating controls.NOTE: If computer program changes are required, refer to the computer programming sec

WARNINGThe dryer must never be operated with any of the back guards, outer tops, or servicepanels removed. PERSONAL INJURY OR FIRE COULD RESULT.IMPOR

36NOTES: 1. If the Anti-Wrinkle program is active, the light emitting diode (L.E.D.) display will continueto read “donE,” and the microprocessor contr

37IMPORTANT: If the door is opened during a cycle, both the heat and motor will stop. However, themicroprocessor controller (computer) will continue

38NOTE: Pressing keyboard (touch pad) key “A”, “B”, “C”, “D”, and “F” will also start the dryer. Thesix (6) preprogrammed drying cycles “A” through “

39SECTION IVSERVICE/PARTS INFORMATIONA. SERVICE1. Service must be performed by a qualified trained technician, service agency, or gas supplier. If s

40SECTION VWARRANTY INFORMATIONA. RETURNING WARRANTY CARDS1. Before any dryer leaves the ADC factory test area, a warranty card is placed on the back

412. Each part must be tagged with the following information:a. Model number and serial number of the dryer from which part was removed.b. Nature of f

42SECTION VIROUTINE MAINTENANCEA. CLEANINGA program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from

43STEAM DRYERSClean the steam coil fins. We suggest using compressed air and a vacuum cleaner with brush attachment.WARNING: When cleaning steam coil

44D. LINT DRAWER REMOVALTo remove the lint drawer from the dryer pull drawer out approximately halfway. Rotate/move lint drawer stophinge (refer to

45SECTION VIIDATA LABEL INFORMATIONA. DATA LABELContact American Dryer CorporationWhen contacting American Dryer Corporation certain information is r

SECTION IIMPORTANT INFORMATION...3A. Receiving and Handling ...

46THE DATA LABEL1. MODEL NUMBERThe model number is an ADC number, which describes the size of the dryer and thetype of heat (gas, electric, or steam).

47SECTION VIIIREVERSING TIMER SPIN/DWELL ADJUSTMENTSDual timer models with “reversing option” have an electric reversing timer in the electric service

48SECTION IXPROCEDURE FOR FUNCTIONAL CHECKOF REPLACEMENT COMPONENTS1. Microprocessor Controller (Computer) Boarda. Upon completing installation of the

492. For Heat Control Module Ignition Circuita. For Models With Johnson Controls Direct Spark Ignition (DSI) Module (G760)Theory Of Operation:Start th

50F.S.S. In ActionThe exclusive Fire Suppression System (F.S.S.) will extinguish fires that may start in thedrying basket (tumbler). A series of sens

51BEFORE YOU START!CHECK LOCAL CODES AND PERMITSCall your local water company or the proper municipal authority for information regarding local codes.

522. Water Connections:The water connection is made to the 1/2” M.P.T.bushing of the electric water solenoid valve locatedat the rear upper left area

53OPTIONAL MANUAL BYPASSProvisions are made in the dryer fire suppression system (F.S.S.) for the installation of an optional manualbypass. Depending

543. Electrical RequirementsNo independent external power source or supply connection is necessary. The 24 volt power to operatethe fire suppression

55F.S.S.(Fire Suppression System)PARTS BREAK DOWNReplacement parts can be obtained from your reseller or the ADC factory. When ordering replacement p

SECTION VIROUTINE MAINTENANCE ...42A. Cleaning ...

56Illus. No. Part No. Qty. Description1 165114 1 F.S.S. Solenoid Valve 24V 50/60 HZ2 143220 1 3/8” F.P.T. Brass Tee3 143251 1 3/8” M.P.T. Brass Plug4

57Illus. No. Part No. Qty. Description1 822752 1 F.S.S. Temperature Probe Assembly(includes illus. nos. 1 through 5)2 154007 2 Push On Fastener3 39039

ADC 113370 1 - 03/25/02-25

3SECTION IIMPORTANT INFORMATIONA. RECEIVING AND HANDLINGThe dryer is shipped in a protective stretch wrap cover with protective cardboard corners and

4B. SAFETY PRECAUTIONSWARNING: For your safety, the information in this manual must be followed to minimize the risk offire or explosion or to preven

5WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create afire hazard.WARNING: DO NOT use heat for drying articles that