American Dryer Corp. ML-410 Manuel de l'opérateur

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For replacement parts, contact the distributor from which the dryer
was purchased or
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
e-mail: techsupport@amdry.com
022200DMG/tcosta ADC Part No. 113128
WARNING: For your safety the
information in this manual must be
followed to minimize the risk of fire or
explosion or to prevent property damage,
personal injury or death.
Do not store or use gasoline or other flammable
vapor and liquids in the vicinity of this or any
other appliance.
WHAT DO YOU DO IF YOU SMELL GAS
* Do not try to light any appliance.
* Do not touch any electrical switch; do not use
any phone in your building.
* Clear the room, building or area of all
occupants.
* Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
* If you cannot reach your gas supplier, call the
fire department.
Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
AVERTISSEMENT: Assurez-vous de bien
suivre les instructions données dans cette
notice pour réduire au minimum le risque
d’incendie ou d’explosion ou pour éviter tout
dommage matériel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d’essence ni
d’autres vapeurs ou liquides inflammables dans
le voisinage de cet appareil ou de tout autre
appareil.
QUE FAIRE SI VOUS SENTEZ UNE ODEUR
DE GAZ:
* Ne pas tenter d’allumer d’appareil.
* Ne touchez à aucun interrupteur. Ne pas
vous servir des téléphones se trouvant dans
le bâtiment où vous vous trouvez..
* Évacuez la pièce, le bâtiment ou la zone.
* Appelez immédiatement votre fournisseur de
gaz depuis un voisin. Suivez les instructions
du fournisseur.
* Si vous ne pouvez rejoindre le fournisseur
de gaz, appelez le service des incendies.
L’installation et l’entretien doivent être assurés
par un installateur ou un service d’entretien
qualifié ou par le fournisseur de gaz.
ML-410 Phase 7
Installation/Operator’s Manual
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Résumé du contenu

Page 1 - ML-410 Phase 7

For replacement parts, contact the distributor from which the dryerwas purchased orAmerican Dryer Corporation88 Currant RoadFall River MA 02720-4781Te

Page 2 - Important

6JOG (Forward/Reverse Push-Buttons)These two (2) push-buttons, located towards the left side of the Right Front Control Door, are for either loadingor

Page 3 - FOR YOUR SAFETY

7ML-410 MACHINE OPERATION TROUBLESHOOTING INFORMATIONEND OF CYCLE/HEATER FAULT INDICATORThe End of Cycle light located on the top of the ML-410, is tr

Page 4

83. If Air Jet L.E.D. (light emitting diode) is on then check the wiring from the Phase 7 Microprocessor Controller(computer) to the air valve.4. Faul

Page 5 - Table of Contents

9DRYThis selection prepares the machine for a “Material Drying Command” from the Phase 7 Microprocessor Controller(computer).NOTE: Before a drying cyc

Page 6

10GAS PRESSUREThe natural gas pressure supplied to the dryer must be between 6-inches (14.92 mb) and 12-inches of W.C.(water column) - 29.9 mb - press

Page 7 - ML-410 Reference Guide

11Refer to the system ladder diagram for “HEAT” signal information. There are several safety devices that mustbe satisfied prior to ignition. Any on

Page 8

12SYSTEM LADDER DIAGRAMThe SYSTEM LADDER DIAGRAM is an overview on the electrical connections of the ML-410. This diagramis for signal flow informati

Page 9 - INTRODUCTION

13OPTIONAL SPRINKLER CONTROL SIGNALS4. Left Hand Control CabinetThe thermal magnetic overload and reversing contactor for the tumbler (basket) motor!T

Page 10

14SECTION IIMPORTANT INFORMATIONA. RECEIVING and HANDLINGThe dryer is shipped in a protective stretch wrap cover with protective cardboard corners an

Page 11

15B. SAFETY PRECAUTIONSWARNING: For your safety, the information in this manual must be followed to minimize therisk of fire or explosion or to prev

Page 12 - LOAD TILTED

Retain This Manual In A Safe Place For Future ReferenceReplacement parts can be obtained from your distributor or the ADC factory. When ordering repl

Page 13

167. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork, and area around the back of the dry

Page 14 - IMPORTANT INFORMATION

17Maximum Capacity (Dry Weight) 410 lbs. 186.4 kgMinimum Capacity (Dry Weight) 250 lbs. 113.65 kgTumbler (Basket) Diameter 68-3/4" 174.6 cmTumble

Page 15

18B. DIMENSIONSWARNING: Dryer should be located where a minimum length of exhaust duct will benecessary.MLG-410MLG-410ML-410 TILTING CLEARANCEALLOWAN

Page 16 - SYSTEM LADDER DIAGRAM

19ML-410 1 Door/2-Way TiltNOTE: ADC reserves the right to make changes in specifications at any time, without notice orobligation.

Page 17

20ML-410 1 Door/2-Way TiltNOTE: ADC reserves the right to make changes in specifications at any time, without notice orobligation.

Page 18 - SECTION I

21MLS-410 1 Door/2-Way TiltNOTE: ADC reserves the right to make changes in specifications at any time, without notice orobligation.

Page 19 - B. SAFETY PRECAUTIONS

22ML-410 1 Door/2-Way Tiltwith Inlet Air AdapterNOTE: ADC reserves the right to make changes in specifications at any time, without notice orobligati

Page 20

23SECTION IIIINSTALLATION PROCEDURESInstallation in a proper location should be performed by competent technicians in accordance with local andstate c

Page 21 - Gas*Steam*

24MLG-410 1 Door/Forward Tilt with Sprinkler

Page 22 - ALLOWANCES

251. Reassembly for the MLG-410 1 Door/Forward Tilt with Sprinkler Gas Model Dryer...Lift the tumbler (basket) section onto the base...a. Forward tilt

Page 23 - ML-410 1 Door/2-Way Tilt

IMPORTANTYOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE GASSUPPLY or THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS AREREMOVED FROM THE MAC

Page 24

26e. Secure the 28-inch (71.12 cm) diameter exhaust duct transition piece to the dryers’ rectangular exhaustduct with the 1/4-20 self-tapping screws (

Page 25 - MLS-410 1 Door/2-Way Tilt

27MLS-410 2 Door/2-Way Tilt

Page 26

281. Reassembly for the MLS-410 2 Door/2-Way Tilt Steam Model Dryer...Lift the tumbler (basket) section onto the base.a. 2-Way tilting dryers have fou

Page 27 - SECTION III

29f. Secure the 28-inch (71.12 cm) diameter exhaust duct transition piece to the dryers’ rectangular exhaustduct with the 1/4-20 self-tapping screws (

Page 28

30B. FRESH AIR SUPPLY REQUIREMENTSWhen the dryer is operating, it draws in room air, heats it, passes this air through the tumbler (basket), andexhau

Page 29 - DIRECTIONS

31C. EXHAUST REQUIREMENTSNOTE: For 1 Door ML-410 dryer models, the 28-inch (71.12 cm) diameter exhaust duct exitsfrom the rear of the base. For 2 Do

Page 30 - MLG-410 1 Door/Forward Tilt

32IMPORTANT: Exhaust back pressure measured by a Magnehelic in the exhaust duct shouldnot exceed 0.5 inches of water column (1.24 mb).NOTE: Where the

Page 31 - MLS-410 2 Door/2-Way Tilt

331. Filter/Regulator AssemblyThe compressed air supply to the dryer is connected into the 3/8” F.T.P. fitting of the filter/regulator assemblywhich i

Page 32

343. OPTIONAL Automatic (Piston Operated) Load/Unload DoorsIf the dryer is equipped with the AUTOMATIC DOOR OPTION, then the loading doors are operate

Page 33

352. Electrical Service SpecificationsIMPORTANT: THE DRYER MUST BE CONNECTED TO THE ELECTRIC SUPPLYSHOWN ON THE DATA LABEL THAT IS AFFIXED TO THE REAR

Page 34

WARNINGThe dryer must never be operated with any of the back guards, outer tops, or servicepanels removed. PERSONAL INJURY or FIRE COULD RESULT.IMPOR

Page 35 - C. EXHAUST REQUIREMENTS

363. Electrical ConnectionsNOTE: A wiring diagram is included with each dryer and is located in the blueprint pocketinside the left side control cabin

Page 36

37F. GAS INFORMATIONIt is your responsibility to have ALL plumbing connections made by a qualified professional to assure that thegas plumbing instal

Page 37

382. Technical Gas Dataa. Gas SpecificationsRefer to the illustration on page 12.b. Gas ConnectionsRun a 2” (5.08 cm) gas pipe from the main gas heade

Page 38 - E. ELECTRICAL INFORMATION

393. Piping /ConnectionsALL components/materials must conform to National Fuel Gas Code ANSI Z223.1-LATEST EDITIONspecifications. It is important tha

Page 39 - MLS-410 (Steam)

40Consistent gas pressure is essential at ALL gas connections. It is recommended that a 2-inch (5.08 cm)pipe gas loop be installed in the supply line

Page 40

41G. STEAM INFORMATIONIt is your responsibility to have ALL plumbing connections made by a qualified professional to assure that thesteam plumbing i

Page 41 - F. GAS INFORMATION

42a. The presence of condensate in the steam supply will cause water hammer and subsequent heat exchanger(steam coil failure). The steam supply conne

Page 42 - Type of Gas

434. Steam Damper Air System ConnectionsThe MLS-410 is manufactured with a pneumatic (piston) damper system which requires an external supplyof compre

Page 43

445. Steam Damper System OperationThe MLS-410 steam damper system shown in the illustration below, allows the coil to stay constantlycharged eliminati

Page 44

456. Steam Damper Air Piston (Flow Control) Operation AdjustmentSteam damper operation was tested and adjusted prior to shipping at 80 PSI (5.512 bars

Page 45 - G. STEAM INFORMATION

Table of ContentsML-410 REFERENCE GUIDE ... 3INTRODUCTION ...

Page 46

46I. PREOPERATIONAL TESTSALL dryers are thoroughly tested and inspected before leaving the factory. However, a preoperational testshould be preforme

Page 47 - Normal 80 PSI 5.51 bars

47NOTE: Dryer can be stopped at any time by opening the main door or by pressing the “CLEAR/STOP” key. To restart the dryer, press the “ENTER/START”

Page 48

486. Make a complete operational check of ALL safety-related circuits (i.e., lint drawer switch and sail switcheson Gas Models).7. A reversing tumbler

Page 49

49NOTE: Lint drawer must be ALL the way in place to activate the safety switch otherwise thedryer will not start.9. Rotate the tumbler (basket/drum) b

Page 50 - I. PREOPERATIONAL TESTS

50SECTION IVSERVICE/PARTS INFORMATIONA. SERVICE1. Service must be performed by a qualified trained technician, service agency, or gas supplier. If s

Page 51

51SECTION VWARRANTY INFORMATIONA. RETURNING WARRANTY CARD(S)1. Before any dryer leaves the ADC factory test area, a warranty card is placed in a plas

Page 52 - BASKET COATING

522. Each part must be tagged with the following information:a. Model number and serial number of the dryer from which the part was removed.b. Nature

Page 53 - K. SHUT DOWN INSTRUCTIONS

53SECTION VIROUTINE MAINTENANCEA. CLEANINGA program and/or schedule should be established for periodic inspection, cleaning, and removal of lint from

Page 54 - SECTION IV

54WARNING: TO AVOID THE HAZARD OF ELECTRICAL SHOCK, DISCONTINUEELECTRICAL SUPPLY TO THE DRYER.MONTHLYEmpty the compressed air filter bowl.Retighten se

Page 55 - SECTION V

55B. ADJUSTMENTS7 DAYS AFTER INSTALLATION and EVERY 6 MONTHS THEREAFTERInspect bolts, nuts, screws (bearing set screws), nonpermanent gas connections

Page 56

SECTION VWARRANTY INFORMATION ...51A. Returning Warranty Card(s) ...

Page 57 - SECTION VI

56SECTION VIICOMPONENT SYSTEM DESCRIPTIONSA. TUMBLER (BASKET) DRIVE SYSTEMThe tumbler (basket) is supported and driven by four (4) 11-inch (27.94 cm)

Page 58

57B. TUMBLER (BASKET)The tumbler (basket) is made of 14-gauge stainless steel perforated panels, five (5) stainless steel ribs, and two(2) tumbler ri

Page 59 - C. LUBRICATION

584. Burner Box Manual Reset Hi-Limit Safety Thermostats (for Gas Models Only)These disc temperature switches have a setting of 330º F (165º C). They

Page 60 - SECTION VII

59F. STEAM DAMPER ACTUATOR SYSTEMThe system consists of a hinged damper plate, two (2) pneumatic pistons (each with its’ own airflow needlevalve) to

Page 61 - E. SAFETY DEVICES

60SECTION VIIIOPTIONAL SPRINKLER SYSTEM COMPONENTSOPTIONAL SPRINKLER CIRCUIT COMPONENTSAUTO “EMERGENCY STOP” (E-Stop) RELAYThis device, located in the

Page 62

61SPRINKLER and MAIN POWER CONNECTIONSThere are two (2) individual power connections to an ML-410 that includes the Sprinkler System Option.1. Main Dr

Page 63

62ML-410Sprinkler Option Temperature Controller SettingsNOTE: Refer to Controller’s User’s Manual for further information on controller options.Messag

Page 64 - SECTION VIII

ADC 113128 1- 03/13/00-25

Page 65

3ML-410 Reference Guide

Page 67 - ADC 113128 1- 03/13/00-25

5INTRODUCTIONML-410 MACHINE OPERATIONAL SUMMARYThe model ML-410 incorporates one (1) “EMERGENCY STOP” (E-Stop) BUTTON located centrally on theRight Fr

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